Newly assembled Coleman 220X

Discussion in 'Fettling Forum' started by ColinG, Aug 29, 2021.

  1. ColinG United Kingdom

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    IMG_20210829_184208.jpg

    I use the word assembled because that more accurately describes how this lantern came into being. Thanks to @Pancholoco1911 for supplying the majority of the missing parts plus @Reese Williams and @Fireexit1 for various other components. I'd say I've now almost completed it.

    To explain, a while back... way before covid and lockdown I bought what can only be described as a wreck of a 220 that had been left out in the rain for over a year. Having chosen which bits to keep and rebuild I finished fettling the lantern but was left with a bunch of other parts that I thought were too far gone to use... but with nothing to lose and time on my hands (courtesy of the pandemic) I decided to use the remaining bits to create a second 220. I already had the tank - which I discovered was nickel plated, the frame and also the control valve assembly, but nothing else. Having sourced the missing parts I assembled this lantern - which is not all concurrent - at least I don't think it is - but when I added pressure I discovered the check valve wasn't working properly and that the slot was badly chewed up, probably in a previous attempt to fix it. I decided to make a removal tool and after a failed first attempt, the second version worked well, and after fitting a new CV, I added two mantles, filled it with fuel and got it working first time!

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    The eagle eyed among you will have noticed a few problems however... there's no control valve instruction plate on the knob...

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    The pump needs some TLC and maybe a touch of nickel plating...

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    And the screw that caused all the fuss and led to me making a special extraction tool could do with some work...

    IMG_20210829_184322.jpg

    But... the main thing is, the control valve had already been adapted to run on kero so I made a spirit cup to fit over the jamb nut...

    2021-08-29 19.18.20.jpg

    So, having fixed all that, it now works pretty well although it needs a 0.007" jet as it's still got a 0.008" jet fitted which means it runs slightly rich with just a hint of a halo around the mantles (this settles down after a few minutes however).

    All in all I'm very pleased with he result. It a bit of a 'bitsa' hence I wouldn't really give it a suffix letter and it's not running on the correct fuel but it made something out of a bunch parts I had laying around. This was my last lockdown project so everything else should be more authentic but in the process, I learned loads and ended up making..

    A Coleman check valve removal tool
    A stubborn fuel cap screw holding/removing jig
    A home made spirit cup

    ... and I've thoroughly enjoyed myself.

    IMG_20210829_184024.jpg

    IMG_20210829_184208.jpg
     
    Last edited: Aug 29, 2021
  2. presscall

    presscall United Kingdom Subscriber

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    This screw Colin?

    C334CF35-F918-4528-94CF-20EC86C80B2C.jpeg


    Usually once the cap’s screwed down to trap the seal plug and prevent it rotating (seal in place) a screwdriver will undo it easily enough. If not, removing the cap and applying a blowtorch (standard procedure to remove an old seal) will un-seize the threads.
     
  3. Fireexit1 United Kingdom

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    Well done Colin ! Junk turned into something useful, and like you say new knowledge and skills learned, no doubt to be reapplied to other worthwhile projects.
     
  4. podbros

    podbros United Kingdom Subscriber

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    Looks great ! Well fettled !
     
  5. ROBBO55

    ROBBO55 Subscriber

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    Well done. :thumbup:
     
  6. hikerduane

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    The best projects I think. Turned out great. May need a clip on the air tube to prevent the preheat cup from wrecking the mantles when emptying the fount of fuel.
    Duane
     
  7. ColinG United Kingdom

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    Yes, I tried locking the cap down and unscrewing it with a screwdriver but it just span round and round. Bear in mind, I already knew that the lantern had been left hanging in a tree for more than a year so I knew it could be quite badly corroded in place. Anyway, I made myself a jig...

    IMG_20210814_204410_7.jpg

    ...and it came out ok. It needed a bit of ooomph but it worked.
     
  8. ColinG United Kingdom

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    Good point, Duane! Thanks for the heads up. I probably need to make a few actually!
     
  9. Pancho

    Pancho Subscriber

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    Glad you get this running :clap: now to correct the clocking
     
  10. mike smith United States

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    Great job, I wished I had that talent.
     
  11. AussiePete

    AussiePete United States Subscriber

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    Great job there @ColinG
    It’s marvellous how some projects cause us to develop and make new tools.
    Thank you for sharing.
    Cheers
    Pete
     
  12. Scott D

    Scott D United States Subscriber

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    Great looking assortment of spares. I keep checking out my spares box for a potential Frankie but I’ve not been at this long enough yet. Very cool!
     
  13. Paul Aslanides

    Paul Aslanides Australia Subscriber

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    @ColinG Lovely job ! A most desirable lantern. That's a brass spirit cup ? Where from - a welsh plug ?
    It must have been tricky to clamp that cup whilst drilling the offset hole for the tube ? Thanks.
     
  14. ColinG United Kingdom

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    Yes, that's a Welsh plug and you're right, drilling an off-set hole was tricky but I used a step-drill which makes it much easier.

    3pc-hss-step-drill-set.jpg

    Can't recommend these too highly, they were a revelation when I first used one and for making large holes in flat material they're indispensable! The don't chatter or make polygonal holes and leave a clean, well cut hole!
     
  15. ColinG United Kingdom

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    Yes, that's a Welsh plug and you're right, drilling an off-set hole was tricky but I used a step-drill which makes it much easier.

    3pc-hss-step-drill-set.jpg

    Can't recommend these too highly, they were a revelation when I first used one and for making large holes in flat material they're indispensable! The don't chatter or make polygonal holes and leave a clean, well cut hole!
     
  16. Tony Press

    Tony Press Australia Subscriber

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    Welch plug… they don’t come from Wales…

    Cheers

    Tony
     
  17. ColinG United Kingdom

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    Welch? I've seen it written both ways... probably because people don't know! Anyway, they're very useful.
     
  18. Tony Press

    Tony Press Australia Subscriber

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    We’ve all seen it written as “Welsh” but they were invented in the USA by the Welch Motor Car Company in the early 1900s.

    Cheers

    Tony
     
  19. ColinG United Kingdom

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    Aha! As I always say, you learn something new every time you log in to CPL!
     
  20. podbros

    podbros United Kingdom Subscriber

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    ..And I remember them being a bugger to fit.. you never knew if they would leak or not, even when you prepped everything and used a sealant :-(
     

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