Mica globe for my AL15 Tilley

Discussion in 'Fettling Forum' started by Darryl Durdin, Mar 27, 2022.

  1. Darryl Durdin

    Darryl Durdin Australia Subscriber

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    Hi fellas I’m sharing my mica globe I made for my Tilley AL15.
    Based on the diameter of the 182 Tilley globe.
    I cut strips of metal shim to size of the circumference of the globe 310mm long the mica was cut down to 100mm.
    764E2260-3DEF-4906-9183-E18036050F58.jpeg 422E08C6-FD9D-4B55-8F0A-BAF6DBDFAC9B.jpeg
    I marked out where the air tube are to go and spacing for joining. I have made a basic sheet metal bender I folded my strips in halves.
    I basically put it together to see how it looks. I’m happy with it.

    A4C6D58F-0433-405C-A2FD-5903D2718B80.jpeg 46777DD5-C829-466A-A915-1F46E71C380B.jpeg
    I make my own split pins that work very well once secured and tapped flat.
    I rolled the globe shape in a combination roller bender and cutter makes a better round globe.
    19A684A5-B073-42FF-88D9-CD12923DA869.jpeg
    I used a hole punch to cut the bigger air tubes holes, pre drill split pin hole with 1.5mm drill.
    2BD485F5-5B9E-4129-B746-4FA7E66AD04F.jpeg
    a bit of pre fitting
    And some more assembly and fixing. 66E1E740-C52F-44E5-9BDE-7745081CC540.jpeg
    And here is my finished globe,
    8E0A7B7D-6ADE-49EC-A272-30DE26165547.jpeg
     

    Attached Files:

  2. AussiePete

    AussiePete United States Subscriber

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    You’ve done a good job there Darryl. It looks the part and sits well.
    Well done mate.
    Enjoy
    Pete
     
  3. Tony Press

    Tony Press Australia Subscriber

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    That’s very nice work, Darryl.

    Cheers

    Tony
     
  4. Brenneman Netherlands

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    That looks really good!
    If I may ask, what was the thickness of the metal shim you used?
     
  5. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    Well fettled.:thumbup:
     
  6. Scott D

    Scott D United Kingdom Subscriber

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    Great job! I really fancy making my own chimney but the mica I’ve found is really expensive. When I priced up the last one I needed, it was cheaper to have one shipped from the US.
     
  7. podbros

    podbros United Kingdom Subscriber

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    Top job again, Darryl :thumbup:
    Would you be able to post a pic of the roller/cutter you mentioned at all, please? Sounds like a useful bit of kit?
    Many thanks
     
  8. Darryl Durdin

    Darryl Durdin Australia Subscriber

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    @Brenneman , hi there this is the steel shim I bought from eBay. 92765B8F-89F1-4EC2-BCF7-6CADE6376BCA.jpeg
     
  9. Darryl Durdin

    Darryl Durdin Australia Subscriber

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    @podbros , this is the roller bender guillotine
    image.jpg
     
  10. podbros

    podbros United Kingdom Subscriber

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    Oh wow, thanks Darryl!
     
  11. Fireexit1 United Kingdom

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    I want a roller/bender guilliotine...:mrgreen: - seriously Darryl - the globe looks brilliant !
     
  12. ROBBO55

    ROBBO55 Subscriber

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    Nice work on the mica globe, Darryl. :thumbup:
     
  13. Buggerlugs

    Buggerlugs Australia Subscriber

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    Wow that is amazing, so are you going into the mica globe business now?
    That is truly tremendous work.
     
  14. Darryl Durdin

    Darryl Durdin Australia Subscriber

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    Thank you for the compliments and encouragement, I taught myself how to go about making globes. The mica is costly, I couldn’t do it as a going concern. The fella on the Facebook lantern page seems to be going great guns and looks of a great quality of workmanship
     

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