Tilly Vaporizer repair

Discussion in 'Fettling Forum' started by rollschmidts, Sep 1, 2026 at 10:02 PM.

  1. rollschmidts

    rollschmidts Subscriber

    Offline
    Joined:
    Jan 8, 2011
    Messages:
    225
    Hi everyone, I’ve long had an idea for converting Tilley vaporizers to use Petromax jets with minimal effort. I now have two versions: one for when the vaporizer tube is intact, and a second for when the tube itself needs replacing.I hope , this is interesting .
    Regarding Version 1: I drilled through the vaporizer (5 mm), tapped a thread for PX jets (7 mm), and screwed in a jet. For the needle rod, I used a 3 mm rod; I cut a thread for a cleaning needle, attached a hollow rivet (3 mm) to the bottom end, and inserted the assembly into the tube along with a long spring. This hollow rivet serves as a contact point for pushing the needle rod downwards.
    Regarding Version 2: I cut a metal tube to the appropriate length, tapped a PX thread (7 mm), and soldered its lower end onto the threaded section of the cut-down Tilley vaporizer. The needle rod and needle were fabricated just as in Version 1.
    The refurbishment required little work and cost approximately 10 euros, including the jet and needle.
    Have a nice day
    Roland
     

    Attached Files:

  2. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

    Online
    Joined:
    Nov 28, 2010
    Messages:
    16,907
    Location:
    Shetland Islands UK..
    A fine fettling project.:thumbup::thumbup:
     
  3. podbros

    podbros United Kingdom Subscriber

    Offline
    Joined:
    Dec 27, 2015
    Messages:
    4,116
    Location:
    .. next to the Chester & Birkenhead Rlwy
    Hi Roland .. wow that looks great :thumbup:
    how did you find the performance with your testing?
    regards,
    pb
     

Share This Page