Bialaddin cleaning wires or substitutes?

Discussion in 'Fettling Forum' started by ColinG, May 30, 2019.

  1. ColinG

    ColinG United Kingdom Subscriber

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    I have a number of working Bialaddin vaporisers but they dont have intact jet cleaning wires at the end. Anyone have a potential solution?
     
  2. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    The cleaning wires were sold separately on cards and they do turn up sometimes, but you will probably find knackered vapourisers which have good cleaning wires, that has been my experience and the broken cleaning wires come in useful for fettling other lamps etc., new points can be ground and the wires can be cut to the required lengths.

    CLEANING WIRE CARD 001.jpg
     
  3. ROBBO55

    ROBBO55 Subscriber

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    Base Camp Vapalux,& Bialaddin Lantern Spares

    Part V49

    Or you could try regrinding the tip and building up the brass base with solder to compensate for shorter length. Someone (@Mackburner ???) has described how to on a Tilley. I think they used two diamond grit sharpening plates.
     
  4. David Shouksmith

    David Shouksmith United Kingdom Founder Member

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    I've got at least one of these cards, complete with cleaning wires but God only knows where they are - haven't seen 'em for years... ](*,)
     
  5. ColinG

    ColinG United Kingdom Subscriber

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    Blimey, I'd buy one wire if you found them... although keeping them on the card would be desirable.
     
  6. ateallthepies

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    From time to time I make a batch up and put them on EBay. I don’t make any money from it but it’s nice to fill a void now and again! If you want to know how I make them let me know?
     
  7. WimVe

    WimVe Subscriber

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    yes please.
     
  8. ateallthepies

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    Well you will need some....

    0.8mm TIG Stainless welding rods
    Drennan fishing slim crimps 28-40 lbs 7 strand
    Brass tube
    Rotary tool
    Diamond files
    Crimping tool
    Good eyesight!!

    Cut the brass tube to the length of the slim crimps and insert the crimp. Cut the rod to correct length and insert into Crimp. Crimp with modified crimper tool.

    Set up rotary tool, I use a Proxxon variable speed tool in its own mini drill press but have it upside down. Fashion a steel plate spaced the correct distance away with a 0.8mm hole drilled into it. Fit the pricker blank into the chuck so the tip is just poking above the steel plate. Make sure everything is fixed solidly to the workbench. Once you have this set up it’s east to make up batches if your blanks are all exactly the same size.

    Start with a rough grit diamond file and take off the bulk of the tip as it spins at a moderate speed pressing one side only. Then as you near the final tip diameter use something like a mini dmt diamond hone in blue then red grit.

    You have to be very careful as you get near the finished size as it breaks easily. But after a few dozen you get the knack and can produce repeatable identical pricker tips. Just get something with a 0.2mm hole and make sure it fits with no snagging, don’t use an old Vap tube as it’s likely worn a larger hole after being used a while.
     
  9. ateallthepies

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  10. ROBBO55

    ROBBO55 Subscriber

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  11. bp4willi

    bp4willi Germany Subscriber

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    Wow thats amazing.
     
  12. AussiePete

    AussiePete United States Subscriber

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    Well done and nice work. Thank you for sharing
     
  13. JonD

    JonD Subscriber

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    Nice work but please may we know more about what this is? "Drennan fishing slim crimps 28-40 lbs 7 strand"
     
  14. Henry Plews

    Henry Plews Subscriber

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  15. JonD

    JonD Subscriber

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    @Henry Plews thanks for the link but it leaves me just as puzzled.
    I don't see one of those in the finished article so I wondered if it was about the crimping tool to use?
    Or does one lurk inside the brass tube? Maybe that is it.
     
    Last edited: Jul 24, 2019
  16. george

    george United States Subscriber

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    Brass tube (slim crimps) would go on the end of the pricker rod where it makes contact with cock (knob for moving pricker up and down). Think I got it right...:-k This is a great idea!:clap::D/
     

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