Tilley FL6 Floodlight Projector

Discussion in 'FL6 Floodlight Projector' started by KAB, Jul 28, 2017.

  1. KAB

    KAB Subscriber

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    After some discussion, negotiation and some exchange, I have an FL6 to take to camp. I would like to have been able to say it had come through my usual supply chain, but not this time.

    IMG_20170727_134926.jpg IMG_20170727_134942.jpg IMG_20170720_190742.jpg

    IMG_20170727_134910.jpg

    Is there a way of dating the lamp, no date stamp on the fount?
     
  2. KAB

    KAB Subscriber

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    Unused, in a loft for many years, quick check over...... still full of 'fuel' ....... pump NRV stuck, thankfully still finger tight so a nice quick job the free it up. It would be rude not to apply some heat and pump.........

    IMG_20170727_135051.jpg

    Very pleased to find the pressure pip and fuel level gauge are in working order.

    It has a few dents to the fount base rim and a lot of surface corrosion so I will be stripping and repainting before a new set of seals.
    The 'fuel' smelt of paraffin, but looks more like cloudy orange juice so may need to have a better look inside.
     
  3. Matthew92

    Matthew92 Subscriber

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    Perhaps the corrosion is worse than the pictures tell, but looking at it, I would say a clean and some car polish would bring that up quite well. It'd be good to preserve the original paint if possible, assuming it is the original? I've certainly seen worse than that.:lol:
     
  4. Tony Press

    Tony Press Australia Subscriber

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    ... 1938 or later...
     
  5. shagratork

    shagratork Founder Member, R.I.P. Subscriber

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    The short stand is a BIG bonus!
     
  6. David Shouksmith

    David Shouksmith India Founder Member

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    My understanding is that's a later stand adapted from the gassie versions by having the two diagonal braces across the lower corners to take the extra weight of the tank and fuel. I'm happy to be corrected on that one, though... :D
     
  7. KAB

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    Having separated the workings from the top of the fount, the rust is here to. I hope to leave the fuel gauge in place as it's not leaking.
    There is no sign of either a brass plate or decal.
    I have stripped the paint from the fount and it has been galvanised.
     
  8. KAB

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    DSC00193.JPG

    Tank and bracket, rust treated, primed and ready for top coat
     
  9. X246A

    X246A United Kingdom Subscriber

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    Hi KAB

    Can't wait to see the finished article.

    Regards, Jeremy
     
  10. KAB

    KAB Subscriber

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    Work on the FL6 progressing well, the body has been stripped, rubbed down and treated with Trustan 23 (found deep at the back of the shed), which I also used on the tank before applying the primer and swilled a diluted mix, 50/50 Trustan/water inside the tank to treat a few rust spots inside.

    The inside has been sprayed with Bright Silver VHT paint and I am ready to do the outside.
    FL6 body.JPG

    The lamp was originally black, which I am keeping to. I have Googled FL6 images and they show a number of black lamps with burnt, rusty chimneys.

    My question to fellow CPL members is....... Do I paint the chimney in a) gloss black with the risk of it burning off? b) spray the chimney in matt or satin black VHT paint? or c) spray the chimney in the bright silver VHT that I have used on the inside?
     
  11. Tony Press

    Tony Press Australia Subscriber

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    @KAB

    I painted my FL6 with VHT high temperature black gloss and also with clear coat gloss. It's worked ok so far...

    But I am certain that with regular use, it will eventually deteriorate.

    I've two more to recommission for the impending Ballarat light-up. I will do the same.

    I've yet to find a paint that will withstand sustained use of a Tilley, and I've tried many.

    Cheers

    Tony
     
  12. paul m

    paul m Subscriber

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    You could get it powder coated but not the tank, that would melt the solder
     
  13. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    Happy fettling!:thumbup:
     
  14. Stuart Taylor

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    I went for black VHT on the chimney and black gloss on the rest. Happy with the finish.
    FB_IMG_1504113909157.jpg FB_IMG_1504113923843.jpg
     
  15. WimVe

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    @Stuart Taylor , well done !
    Nice result.
    Now you have to light it !
     
  16. KAB

    KAB Subscriber

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  17. longilily United Kingdom

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    Nice job Mr Taylor :thumbup:
     
  18. KAB

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    Repaint done :D/

    DSC00300.JPG
    DSC00301.JPG
    DSC00303.JPG

    Outer body, glass holding ring and tank in Automotive Gloss Black Pearl
    Inside body 600*C Aluminium VHT Gloss
    Chimney 800*C Matt Black Stove Paint

    Happy with the results and ready to rebuild.
     
  19. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    It looks very smart!:thumbup:
     
  20. KAB

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    Rebuilt and ready to light [-o<:):)
    20171214_183355.jpg 20171214_183433.jpg 20171214_204516.jpg 20171214_204546.jpg 20171214_204623.jpg

    A full set of replacement seals from Fettlebox and an extra thank you to Ross for making a set of washers for the mounting posts :content:, see below.

    20171214_171927.jpg

    Unfortunately an old repair weld on the stand has failed so a little more work to do :(
     
  21. Stuart Taylor

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    Looks good as new.
     
  22. David Shouksmith

    David Shouksmith India Founder Member

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    :-k Did Tilley fit washers on the mounting posts? It's ages since I dismantled an FL6 but I don't recall them being fitted...
     
  23. KAB

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    This FL6 had them, I sent one of the perished ones I removed during dismantling to Ross @ Fettlebox as a template

    Put in a litre of fuel in the tank and applied a flame. Lit beautifully on a single preheat. Pictures to follow
     
  24. KAB

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    20171216_154700.jpg
    Preheat
    20171216_155502.jpg Burning bright
     
  25. David Shouksmith

    David Shouksmith India Founder Member

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    I thought the yoke was meant to be slightly slack - probably for expansion, I reckon...
     
  26. Tony Press

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    @David Shouksmith & @KAB

    We had a discussion about this very subject at the recent Ballarat FL lightup.

    At least one of the Tilley FL owners suggested a similar arrangement: putting an O-ring in that position to stop the rattling.

    I assume that would allow some expansion with heat, but I’d never thought of that requirement.

    None of the FLs I have obtained had a washer, but I did fit a spring washer to stop the rattling on a really loose bracket. :-k

    Tony
     
    Last edited: Dec 16, 2017
  27. KAB

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    My understanding, limited as it may be on the subject, the lamp and the tank are bolted together so expansion in the posts would be different to the expansion of the bolts. If we’re saying you need free play to allow the mounting bracket to expand..... that’s a big lump of iron to heat.

    Could it be that the tolerance in the cast bracket is less than that of the engineered posts, hence the loose fit? :-k:-k
     

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