Tillite from Tasmania

Discussion in 'Fettling Forum' started by presscall, Jun 14, 2024.

  1. ROBBO55

    ROBBO55 Subscriber

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    John, I think you are on to a good solution with the laminated seal.
     
  2. presscall

    presscall United Kingdom Subscriber

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    @ROBBO55
    I think so Rob. The original bakelite (?) with viton composite is holding up well but on standby I have a seal/shutter incorporating a backing plate I cut out of brass sheet.

    D3369033-15F9-4021-A6E5-5B994B6EE74D.jpeg

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  3. ROBBO55

    ROBBO55 Subscriber

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    On brass, looks good
     
  4. presscall

    presscall United Kingdom Subscriber

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    Update

    I’ve incorporated the brass/viton composite seal in a second example of the three Tillites @Tony Press sent me.

    To recap, with the secure installation of a pivot pin (silbrazed) and provision of a seal/shutter incorporating viton the Tillite installed in my Tilley X359 is working perfectly. In a second example the diecast jet block had corroded and this was the one I sectioned to get an idea of its internal construction. The third example Tony sent me didn’t pass fuel or air, which pricking of the jet orifice didn’t resolve and nor did compressed air clear it. I suspect another disintegration of internal passages in the diecast jet block.

    I resolved to drill out the jet block to take a jet/atomiser of my own construction, creating an internal fuel jet of (red arrow) of 0.32mm and an external jet (green arrow) of 0.23mm

    0B5CBB69-BDCF-4720-9E61-CCAE48E7A11E.jpeg


    I arrived at those dimensions by trial and error. A larger external jet orifice created too fierce an output and rapidly depleted the compressed air above the fuel. Too small an internal fuel orifice gave too lean an output (too much air) that wouldn’t burn.

    My idea was to have concentric brass tubes, with fuel in the inner tube and compressed air from the top of the tank in the space between inner and outer tubes.

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    Assembled.

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    Here’s the external jet, created by silbrazing a short length of hypodermic needle into the stopped end of a brass tube.

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    Here’s the internal jet. The brass surround with slits in the upper rim is to restrict and direct the passage of air across the fuel jet outlet, atomising the fuel. The air passage is restricted to maximise the velocity of the air (better atomisation of the fuel) and to prevent too rapid depletion of pressure in the tank.

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    Here’s the fuel/air pickup installed in the pre-heater body.

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    An air intake hole in the outer tube at a point well above the fuel level. The inner fuel tube is visible. Concentric tubes are a feature too of a Coleman fue/air pickup of course, where atomised fuel is fed to the burner during start-up.

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    Without a second X359 to install the refurbised Tillite in I decided to add it to my ‘project’ Tilley CS56 paraffin stove.

    I had to install a connector bush to screw the Tillite into of course, tapped with a half-inch BSP thread. The lead solder was sculpted to blend in with the contours of the tank, which I’ll probably paint.

    0FA39CA3-9C42-4661-9A25-4CB6A5FDA7D0.jpeg


    Tillite added, trial run.

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    That worked, so here it is having effectively pre-heated the stove’s burner.

    D35DE1F5-94D9-48C5-AD12-1481122DC322.jpeg



    John
     
  5. Tony Press

    Tony Press Australia Subscriber

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    That's determination! Good work.

    Tony
     
  6. MYN

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    That is a delicate work. The fine balance point in the area of jet orifices can be difficult to arrive at.
     

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